I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. Move the throttle to SLOW and let the engine idle for a few seconds. 0000072552 00000 n I have a self propelled mower powered by a Honda GCV160 engine. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. What is it you are trying to adjust? It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. This way you can complete the job when you start. Sounds high to me. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. The choke won't close and the governor hunts. Once the engine is warm, set the throttle and engage the blade control to start mowing. It poured fuel for a second or two and quit. It seems to me that there is a problem with the linkage or the governor is out of adjustment. You are a genius. 0000092737 00000 n %PDF-1.4 % I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. JavaScript is disabled. Now that you have access to the carb, get ready to start taking pictures. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. A fuel with methanol should contain no more than 5% methanol. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g Do you think I should just look for a cheap used mower and swap engines. If I don't, it wants to open full and run full like its sprung open. 0000003454 00000 n We recommend to always consult an expert before moving forward with any type of project or repair. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). He estimated the repair cost to be $150.00 plus. Not the Autochoke versions? Mine fires up on the first pull and it revs very high (sounds like it's about to explode). xref When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. Runs great now! If the carb is dirty, adjustments will be temporary. The choke won't close and the governor hunts. 0000001950 00000 n Start the engine and warm it up to the normal operating temperature. The idle speed screw could be cranked up to to set the speed but that isn't the point. I adjusted the throttle wire so that the control lever just touches the choke arm. Turn the key in the ignition to start the engine. Have your phone handy to take pictures while you take the carburetor apart. %%EOF Step 4 Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. Attempt this at your own RISK. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. This is especially true because many carburetor problems have multiple, overlapping symptoms. 0000003521 00000 n Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. 65 0 obj <>stream There is no gas in the oil or coming out of the muffler. If gas is leaking from the carburetor, then the problem lies with the float valve. Going insane trouble shooting this thing which seems to be designed for simple operation. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. If it still bogs down, have the engine looked at by an authorized dealer. 0000107259 00000 n Is there a screw adjustment somewhere that I am missing? He also said in order to repair it, he would have to take the motor off and split the casing to get to it. Reassembled, and same problem. You'll have to set it so it won't overspeed. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream I want to do this rite one time. 0000003345 00000 n . Much easier remembering when you do it the complete job non stop. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. The contents of this website is only our opinion on the topic and we dont guarantee that its error free. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. Back in the day, lawnmowers had a throttle. In this video I adjust the governor and show a few more things. Featured Answer 300ft_anin 4 years ago good job. Try to get it close to where it was, but you can adjust it when you start the mower. I tried to fix them, but to no avail! I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". 0000006613 00000 n How to Adjust Throttle Cables on a Honda Lawn Mower. Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. Taking the carburetor apart and cleaning it is time-consuming but not difficult. Move the choke/throttle/stop lever to CHOKE.. . Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. I'm thinking an hour and a half for labor. 0000087702 00000 n 0000035008 00000 n If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. 0000086773 00000 n Below is a photo of the control plate/governor spring area. 0 I have something to work with now, I will call the dealer and see if I can get a hold of the part. I will check this again. Do not fill past the bottom of the filler neck. Check inside the bowl for signs of dirt or water. Honda Choke Control Assembly 16600Z8D840. 0000031801 00000 n 0000045867 00000 n Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. How do you suggest I secure the throttle? 0000011083 00000 n Anything you unhook needs to be hooked back correctly. 0000003026 00000 n The problem is the throttle cable seems really stretched and at the limit of adjustment. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. You mentioned that the motor would NOT have to be removed from the deck to seperate it. An incorrect gas and air mix cause most carburetor problems. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. Thanks. xref By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. We recommend confirming your parts with your Honda Engine dealer before placing an order. The VKA has a autochoke and a preset throttle. Remove the spark plug wire from the spark plug. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. I'm assuming you have a manual choke, yes? 0000093036 00000 n You must log in or register to reply here. Hello. 0000003419 00000 n It turns out the gas cap is EXTREMELY poorly vented. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Try amsoil 0W40 synthetic Formula 4 stroke oil! Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" Pull it out and check for oil. Move the flywheel brake lever to the RUN position. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. Its been very good otherwise. If that doesnt fix it, have the engine looked at by an authorized dealer. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. Download or purchase Honda Engine owners' manuals for the GCV190. 0000002547 00000 n After you get it out, you should clean it with the carb cleaner. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. 0000041119 00000 n Use flathead screwdrivers to wedge it up. Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. Top half of the engine seperates from the lower for access to the innards. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. Fuel Make sure there is fresh gasoline in the tank. 0000003698 00000 n I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? Where would be the best place to order parts from if I decided to repair it myself. Welcome any helpful tips. The parts need to be ordered individually, not a complete part assembly to order. $150 a fair price? Your job is to figure out what is causing the mix to be off. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. This post may contain affiliate links. Every 150 hours: Adjust the idle speed. 0000002017 00000 n That engine should run between 2,950~3,100 rpm. Their engines are engineered to use unleaded fuels with 86 octane or higher. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. On the crankshaft there is a gear that drives the governor. A good video on how to adjust a Honda Lawnmower's governor. 0000106960 00000 n Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! You are using an out of date browser. Just don't use normal silicone sealent. 0000031900 00000 n Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. Move the throttle lever to SLOW and let the engine idle for a few seconds. Start the engine and warm it up to normal operating temperature. trailer Your Honda may . I want granite, too old. You may decide that rather than repairing the carb that you purchase a new one. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Once the engine is warm, move the choke lever to the OFF position. Thanks for the link. Move the choke/throttle/stop lever to STOP.. Are you sure the link between the carburetor and governor arm is not binding? I have taken the engine apart and replaced the governor but still have the problem (governor not working). Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. 0000092527 00000 n I can however see the choke open and close when pushed all the way foreword. 0000066417 00000 n Guessing it is internal, but what? NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. 51 year old knotty pine cabinets restored! 0000087488 00000 n Hold the linkage and governor crank and tighten the governor arm clamp bolt. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. 0000058269 00000 n If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. 0000008082 00000 n I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. 0000045768 00000 n Turn the lawn mower off. It may be bent. 0000041785 00000 n Hunker may earn compensation through affiliate links in this story. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. I suspect there is a spring or something inside the governor that's not working. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. 0000107477 00000 n The model# is GJAEA 2160470. Test reverse and readjusts if necessary. You don't even need to remove the base from the mower. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. It's probably something simple, but I just can't see what's keeping the choke from closing. Parts look up is available for all US engine models produced since 2004. PLEASE HELP IF YOU CAN. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Remove the four 6 x 12 mm flange bolts. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working.
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how do you adjust the throttle on a honda gcv160